Mate Gauge
for Cold Rolling Lines
Uninterrupted thickness and width monitoring of your rolled steel coil. Unlock total control with our turnkey solution, featuring Virtual Micrometer + Scanning Frame + Measuring App.
Virtual Micrometer
All the capabilities of a standard micrometer – but on your production line – letting you measure continuously, faster and in multiple ways.
Simply set your desired locations (centered or custom) specify the number of Vmics measurements needed, anvil sizes for each, and press start. Instantly receive comprehensive thickness information and other KPIs on your dashboard.
How it works on your lines
Mate Gauge technology is built around a continuously-scanning Virtual Micrometer. A C-frame equipped with laser sensors moves continuously across the strip, providing a full cross-sectional thickness measurement. Alternatively, it can be positioned at specific locations to measure thickness at any place on the coil, to match real-world micrometer measuring, as if an operator was doing it by hand.
Just faster. More often. And without stopping your lines.
Gauge&Go application
Mate Gauge understands your process and challenges
Is your steel production experiencing common issues like:
inconsistent quality control
material wastage due to over-thickness
disruptive downstream equipment jams
Mate Gauge's non-contact systems measure thickness without regard to the alloy, making them ideal for use in rolling mills. By integrating our systems, operators are able to maintain consistent thickness levels, gain real-time data insights, promptly detect any variations or defects.
The advantages of integrating Mate Gauge
into your cold rolling lines
Mate Gauge offers a diverse range of laser sensors designed for inline, non-contact thickness measurement. We have carefully selected our sensors to provide application-specific measurement solutions ideal for Cold rolling lines.
Sensors: 50PRO
Measurement Distance
+/-10mm
Air Gap
61mm
Resolution
0.5um
Accuracy - Typical
4um
Accuracy - Full range
10um
Stand-off w/ air purge
31mm
IEC/IFDA (CDRH) Laser Class
2
Measurement Frequency
10 000Hz
Sensors: 150PRO
Measurement Distance
+/-40mm
Air Gap
253mm
Resolution
0.5um
Accuracy - Typical
10um
Accuracy - Full range
25um
Stand-off w/ air purge
127mm
IEC/IFDA (CDRH) Laser Class
2
Measurement Frequency
10 000Hz
All the info you need when you need it
Connect to your systems with PLC integration and APIs.
Detect even the smallest thickness changes when they happen.
Get live, daily and monthly views of key production metrics.
View a complete record of your strip thickness throughout the entire coil.
Set alerts with alarms and notifications.
Continuously monitor thickness
while the line is running
mgReports
Remote access to reports and diagnostic tools
Self-calibration
Thickness reference integrated within the gauge
Sensor cooling
A mechanism that stabilizes sensor temperatures
Continuous support
From line location consultation to post-purchase support